Thorough Examination & Service – What’s Included?

Our CAP trained engineer will conduct a detailed and systematic Thorough Examination of the equipment and safety-critical parts. For a comprehensive list of all the items/actions included in the Thorough Examinations and Servicing, please see below:

Thorough Examination Checklist

  • Wheels / tyres / wheel bearings
  • Lug nuts / split pins
  • Drive hubs, disengage caps
  • Drive motors, brake packs
  • King-pins, bushes, yokes
  • Steer linkage, operation
  • Outriggers, interlock, footpads
  • Extending axles, interlock
  • Oscillating axle operation
  • Pothole protection system
  • Chassis doors / engine tray
  • Manifolds and rotary coupler
  • Slew ring bolts & bearing play
  • Oil and fuel tank integrity
  • Slew motor, hub, brake, & pinion
  • Slew lock, slew stop
  • Scissor guards, PPE system
  • Pivot pins / bushes / retainers
  • Wear pad thickness, shims
  • Ropes, chains, anchors
  • Idler wheels sequencing cables
  • Scissor / boom arm / platform integrity
  • Guard rails / gate spring / latch
  • Test platform overload
  • Extension platform / interlock
  • Operators manual / decals / ID plate
  • Battery mounts, levels, terminals
  • Battery charger / alternator
  • Contactors, cables, fuses, switches
  • Powertrack alignment / integrity
    Tilt sensor operation
  • Beacons, alarms, horn
  • Limit switches, envelope control
    Auxiliary / emergency lowering
  • Access steps / toe board
  • Ground & platform controls
  • Drive speeds, stowed / elevated
  • Braking distance, parking brake
  • Function speeds, envelope
  • Full function test
  • Engine anciliaries
  • All holding valves
  • Check all hydraulic cylinders
  • Check / adjust wheel bearings

Servicing Checklist

  • Check / adjust wheel bearings
  • Check / adjust tyre pressures
  • Check / adjust lug nut torque
  • Check / replace drive hub oil
  • Check free wheel operation
  • Grease king-pins
  • Check / adjust wheel alignment
  • Check / adjust outrigger level
  • Grease axles
  • Check / adjust chassis level
  • Grease pothole linkages
  • Grease hinges / latches
  • Check / adjust relief pressures
  • Check / adjust wheel nuts for tightness
  • Check / replace hydraulic oil
  • Check / replace slew gearbox oil
  • Check / adjust slew gear box backlash
  • Check / adjust PPE gap
  • Check fasteners
  • Check / replace wearpads / shims
  • Check / adjust rope / chain tension / anchors
  • Check / adjust V-belt
  • Check / adjust engine RPM
  • Grease gate latch / hinges / canopy latches
  • Check / adjust platform overload
  • Grease platform overload
  • Replace engine oil & filter
  • Check / lubricate battery terminals
  • Replace fuel filters
  • Check / replace air filter
  • Check / replace hydraulic filters
  • Check / top up battery electrolyte
  • Check coolant / antifreeze level
  • Check brushes
  • Check hydraulic system for leaks
  • Check hoses
  • Lubricate pivot points
  • Grease slew ring bearings / teeth
  • Check battery charger